Advanced Certified Facilities with Quality Control
Spread over 40,000 sqft, all our cream plant’s manufacturing and filling areas are under class 1,00,000 (HEPA Filters). It is equipped with an advanced HVAC System and a separate man and material entry for raw material area. All the entry and exit points have air curtains to prevent dust, and each zone has separate air handling units. To avoid cross-contamination, every critical processing activity is segregated in each zone. All internal walls are PU painted with provision for 2x capacity expansion in existing infrastructure. It is equipped with fully automated processing and packaging machines and a soap manufacturing capacity of 1 ton/hour, which can get an output of over 200 soaps per minute. It has a toothpaste/cream manufacturing capacity of over 2 tons/batch with automated tube filling and cartoning lines of 120 packs/minute and upto three batches/day can be produced. All the internal and external parts of the machines are made up of stainless steel. There is a 200 KVA DG set to ensure non-stop production. There is an in-house maintenance department with a stock of critical spares.
There’s a CCTV camera setup throughout the factory. We have a DM water plant with 1200lt/hr capacity, rainwater harvesting system and combined sewage and effluent treatment plant. Regular quality and hygiene audits ensure product safety and client satisfaction. Furthermore, all internal partitions comprise of cleanroom puff panels, while corners are covered with PU covings. An in-house R & D team ensures innovative products and formulations. Being a leading contract manufacturing company, we are equipped with one of the most advanced systems and infrastructure in the South. Our facility is located close to the Mangaluru Port, hence we can easily facilitate exports with minimal transportation costs. It has a clean and hygienic environment with no human touch to the product during processing. We put a lot of effort into training our employees to give the best output at the lowest cost. We perform routine servicing and maintenance on our equipment, helping us to deliver bulk orders within the given period.